Their Challenge:

• Completely automate what had been a manual operation—moving aluminum wheel stampings through machining and finish processing—and greatly improve productivity.
• Design, build, and integrate a totally new production line in less than four months—a very short timeframe.
• Keep to a firm budget.

Our Solution:

• Engineer a materials handling process incorporating robotics, conveyors, and sophisticated machine controls.
• Incorporate such multiple interface requirements as Ethernet, DeviceNet, and Discreet I/O. 3-D Vision for part recognition.
• Enable remote access for continued support and more responsive customer service.
• Interface daily with onsite contractors to ensure all infrastructure changes are made on time.
• Work closely with key suppliers to procure equipment, build, and install everything in three months.

The Results:

• Our strong relationships with robotic, conveyance, and control equipment suppliers helped us meet all deadlines.
• Full production on new line began on projected date.
• Product quality was dramatically improved.
• Employee safety was improved.
• ROI took less than six months.

North America’s largest manufacturer and supplier of wheels for heavy- and medium-duty trucks, buses, commercial light trucks, specialty and military vehicles, and commercial trailers.